PCD Cutting Tool

cutting tools by Material

Looking for the Right Tools? Find it at Halcyon

Looking for the Right Tools?
Find it at Halcyon

Halcyon is a leader in special PCD cutting tools manufacturing with a wide variety of tool choices for your needs - PCD insert, boring bar, end mill, drill, reamer, hollow mill, hollow pin, brazed tools and wear parts. PCD tools are suitable for non-ferrous materials such as aluminum, brass, copper, CFRP, abrasive materials, wood, plastics, etc.

PCD

PCD Drill

Polycrystaline diamond (PCD) drill is a high-performance cutting tool. The cutting edge is made from synthetic diamond. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, ceramics, plastics, fiberglass composites, carbon fiber composites (CFRP), as well as many metal matrix composites (MMC).

Halcyon specializes in designing and manufacturing special PCD drills customized to perform best for your application. PCD center-cutting drill is available for the longest tool life possible. High helix angle is possible. Internal coolant hole is available for temperature control, as well as chip evacuation.

Applications

Automotive
Aerospace

PCD

PCD Face Mill

A face mill typically involves multiple inserts in a holder or body with adjustable pockets. The face mill body can be made with aluminum to reduce the weight and vibration during cutting. A face mill can be designed to include both finishing and roughing PCD inserts depending on the application. Smaller face mill diameters can be made with steel or carbide body with brazed PCD tips. Halcyon offers many standard face mill sizes, as well as any special sizes for your needs. Please let us know what size you need

Applications

Automotive

PCD

PCD Form Tools

Hollow Tool works like a plunge form tool. Halcyon developed this type of tool for the hard disk drive application. Our PCD hollow tool has proved to increase efficiency in machining HDD base plate hubs. Conventional machining may involve multiple standard tools to cut complicated profiles on port holes. Complicated part geometries can be combined into a single tool to achieve the best cycle time, as well as concentricity between each step.

Applications

HDD
Automotive
Aerospace

PCD

PCD Insert

Polycrystalline diamond (PCD) insert is a high-performance cutting tool. The cutting edge is made from synthetic diamond. Due to its superior performance in a wide range of applications, PCD insert is becoming an industry standard for inserts. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD inserts customized to perform best for your application. Chip breaker design is available. Special sizes outside of ISO standard are also available.

Applications

HDD
Automotive
Aerospace

PCD

PCD Boring Bar

Polycrystalline diamond (PCD) boring bar is a high-performance cutting tool. The cutting edge is made from synthetic diamond. It is suitable for cutting ID’s of non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, green ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD boring bars customized to perform best for your application. Chip breaker design is available.

Applications

HDD

PCD

PCD Reamer

Polycrystalline diamond (PCD) reamer is a high-performance cutting tool type. The cutting edge is made from synthetic diamond. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, green ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD reamers customized to perform best for your application. High helix angle is possible (right hand and left hand). Internal coolant is also available.

Applications

Automotive
Aerospace

PCD

PCD End Mill

Halcyon is the industry leader in PCD end mill. Our patent pending Z-TEC End Mill technology allows for high-helical PCD on the cutting edges, as well as positive radial rake angle. Our Z-TEC technology eliminates the PCD end mill's limitations on helix angle and cutting length. Its superior performance can achieve 15 times longer tool life than carbide end mill; and 3 times tool life of conventional PCD end mill. This makes it possible for higher feed, better surface roughness, as well as lower cutting force. It reduces cycle time, down time, and ultimately, cost per piece!

Applications

Automotive
Aerospace

PCD

Other PCD Cutting Tools

Due to its superior properties, polycrystalline diamond (PCD) is applied in a wide range of uses beyond cutting tools. Examples include wear parts and wire-drawing dies, among others. Please feel free to contact us to discuss your specific needs. PCD might be exactly what you’re looking for.

PCD Drill

PCD

Polycrystaline diamond (PCD) drill is a high-performance cutting tool. The cutting edge is made from synthetic diamond. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, ceramics, plastics, fiberglass composites, carbon fiber composites (CFRP), as well as many metal matrix composites (MMC).

Halcyon specializes in designing and manufacturing special PCD drills customized to perform best for your application. PCD center-cutting drill is available for the longest tool life possible. High helix angle is possible. Internal coolant hole is available for temperature control, as well as chip evacuation.

Applications

Automotive
Aerospace

PCD Face Mill

PCD

A face mill typically involves multiple inserts in a holder or body with adjustable pockets. The face mill body can be made with aluminum to reduce the weight and vibration during cutting. A face mill can be designed to include both finishing and roughing PCD inserts depending on the application. Smaller face mill diameters can be made with steel or carbide body with brazed PCD tips. Halcyon offers many standard face mill sizes, as well as any special sizes for your needs. Please let us know what size you need

Applications

Automotive

PCD Form Tools

PCD

Hollow Tool works like a plunge form tool. Halcyon developed this type of tool for the hard disk drive application. Our PCD hollow tool has proved to increase efficiency in machining HDD base plate hubs. Conventional machining may involve multiple standard tools to cut complicated profiles on port holes. Complicated part geometries can be combined into a single tool to achieve the best cycle time, as well as concentricity between each step.

Applications

HDD
Automotive
Aerospace

PCD Insert

PCD

Polycrystalline diamond (PCD) insert is a high-performance cutting tool. The cutting edge is made from synthetic diamond. Due to its superior performance in a wide range of applications, PCD insert is becoming an industry standard for inserts. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD inserts customized to perform best for your application. Chip breaker design is available. Special sizes outside of ISO standard are also available.

Applications

HDD
Automotive
Aerospace

PCD Boring Bar

PCD

Polycrystalline diamond (PCD) boring bar is a high-performance cutting tool. The cutting edge is made from synthetic diamond. It is suitable for cutting ID’s of non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, green ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD boring bars customized to perform best for your application. Chip breaker design is available.

Applications

HDD

PCD Reamer

PCD

Polycrystalline diamond (PCD) reamer is a high-performance cutting tool type. The cutting edge is made from synthetic diamond. It is suitable for cutting non-ferrous materials such as aluminum alloys, copper, brass, glass, wood, green ceramics, plastics, fiberglass composites, and carbon fiber composites (CFRP). Halcyon specializes in designing and manufacturing special PCD reamers customized to perform best for your application. High helix angle is possible (right hand and left hand). Internal coolant is also available.

Applications

Automotive
Aerospace

PCD End Mill

PCD

Halcyon is the industry leader in PCD end mill. Our patent pending Z-TEC End Mill technology allows for high-helical PCD on the cutting edges, as well as positive radial rake angle. Our Z-TEC technology eliminates the PCD end mill's limitations on helix angle and cutting length. Its superior performance can achieve 15 times longer tool life than carbide end mill; and 3 times tool life of conventional PCD end mill. This makes it possible for higher feed, better surface roughness, as well as lower cutting force. It reduces cycle time, down time, and ultimately, cost per piece!

Applications

Automotive
Aerospace

Other PCD Cutting Tools

PCD

Due to its superior properties, polycrystalline diamond (PCD) is applied in a wide range of uses beyond cutting tools. Examples include wear parts and wire-drawing dies, among others. Please feel free to contact us to discuss your specific needs. PCD might be exactly what you’re looking for.

Applications

YOUR PCD SCD PCBN CARBIDE

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